Construction on new PET/PTA complex in Texas to resume in August: Companies

Banner Image

Construction on a major polyethylene terephthalate complex in Texas will resume in August after a pause of nearly five years, Mexico's Alpek and Thailand's Indorama Ventures said July 18.

Alpek, Indorama, and their partner—Taiwan's Far Eastern New Century—expect to bring the complex online in early 2025.

The complex near Corpus Christi, Texas, includes a 1.1 million mt/year PET unit and a 1.3 million mt/year upstream purified terephthalic acid facility. The partners bought the complex out of M&G Chemical's bankruptcy in 2018 after M&G halted construction in October 2017.

The partners repeatedly delayed a final investment decision on the project while evaluating costs. Alpek CEO Jose de Jesus Valdez said in April that the partners had a "very clear definition" of costs going forward. Indorama said July 18 that throughout pandemic-related disruptions. the partners "firmly resolved to continue planning amid continued robust demand for PET packaging and the need for shorter supply chains."

They had previously expected the PET plant to be completed first, followed by the PTA unit a year later. The schedule, announced July 18, has both plants completed by early 2025.

The partnership, dubbed Corpus Christi Polymers LLC, will function as an independent tolling company in which each partner will procure its own raw materials and will receive one-third of PTA and PET produced at the site. Each partner also will sell and distribute that output independently of each other.

Each partner will be responsible for producing 367,000 mt/year of PET and 433,000 mt/year of PTA.

"The strategic location on the US Gulf Coast will facilitate competitive raw material procurement and distribution cost, as well as scalability across Alpek's sites in the Americas," Alpek said.

The US is a net PET importer, and the new complex will reduce import needs, but not eliminate them. The latest data from the US International Trade Commission showed that the US imported nearly 2.25 million mt of PET in the first five months of 2022, up 43% from nearly 1.57 million mt in the year-ago period. Annual imports in 2021 reached nearly 4.39 million mt, up from 3 million mt in 2019, the data showed.

PET is used to make plastic bottles and polyester fiber, and PTA is its immediate precursor.

US subsidiaries of each partner make up Corpus Christi Polymers. Those are DAK Americas, a subsidiary of Alpek; Indorama Ventures Corpus Christi Holdings; and APG Polytech USA Holdings, a subsidiary of Far Eastern New Century.

Tags

  • Chemicals

Related content

News

WPC: Energy transition faces discord amid geopolitical pressures

Geopolitical pressures — including rising resource nationalism and a year in which over 50% of countries will be having elections — as well as inflationary pressures have sent energy transition progress into “discord.” A specialty chemicals panel session held March 19 at the World Petrochemical Conference by S&P Global in Houston, Texas, tracked the challenges and opportunities of the energy transition for the industry. Speaking at the session, Roman Kramarchuk, head of climate markets and policy analytics at S&P Global Commodity Insights, said that if the short-term scenario continues, global temperatures could rise 2.4 degrees Celsius by 2100, far above the Paris Agreement’s goal of a 1.4-degree increase. “Over the past few years, we’ve certainly been trending more towards our ‘discord’ scenario,” Kramarchuk said. “We’re trending toward a longer runway for fossil fuels and less [greenhouse gas (GHG)] emission reductions. This is a case of less GDP growth, less trade and less technology transfer.” Since 1990, world GHG emissions have grown 45%, with mainland China, India and the Middle East representing the biggest increases in emissions, at 304%, 241% and 181%, respectively. Over the last 25 years, the Commonwealth of Independent States and the EU have cut their emissions the most, with decreases of 39% and 31%, respectively. The US has cut emissions 1% since 1990. Of S&P Global Commodity Insights’ three energy and climate scenarios, only one, “green rules,” has global temperatures near the Paris Agreement’s 1.5-degree goa, with an expected increase of 1.7-degrees Celsius by 2100l. The “green rules” scenario, however, assumes more technology transfer, cooperation and policy-driven outcomes than is currently happening. “2030 is not that far away,” Kramarchuk said, “and when you think about what the energy transition will take, solar panels can be constructed fast, but anything beyond that — like an onshore or offshore wind plant or a nuclear unit — we’re getting into lead times of 5, 10, or 20 years.” While the US Inflation Reduction Act has helped speed these transformational energy products along, there are still a lot of slowdowns in permitting, especially in Europe. “We joke that there needs to be a ‘Complexity Reduction Act’ in Europe to move things forward,” Kramarchuk said. Harald Schwager, deputy chairman of Evonik Industries AG’s executive board, added that companies are stuck in a hard place. Evonik has signed power purchase agreements (PPAs) to be powered fully by renewable energy by 2030. “The question will be, will production capacity be hampered by the regulatory process and will we have sufficient infrastructure in place to transport enough renewable power for site demand by then,” Schwager said. Distant peaks Commodity Insights’ energy and climate base case pegs the peak years for coal, oil and gas demand to be 2022, around 2030 and 2040, respectively. “When there is a surprise need for energy,” Kramarchuk said, pointing toward the COVID-19 pandemic and a drought in China, which caused a boost in coal usage, “fossil fuels fill that need.” However, “there’s more investment in renewable capacity than we’re seeing in upstream oil and gas,” Kramarchuk said. Under all scenarios, renewable electricity will be the lion’s share of newly generated energy sourcing. Rebecca Liebert, president and CEO of Lubrizol Corp., said that it is the duty of specialty chemical producers to be agile and proactive in bringing innovative and more sustainable products to market. “Political and technical factors are all things we must account for in our bring-to-market timelines. And we get it right a lot of times, but we get it wrong some of the time. Sometimes you get to market before the market is ready for your product. And I think that’s great, to have a solution on the shelf as the market comes along.” Schwager agreed: “In the specialty chemical industry, we have more good ideas than we have money. And there’s no regret on moves for improved efficiency.” While there has been little movement on target setting and market-based mechanisms for growing renewable energy, COP28’s first global stocktake committee called for “countries to contribute to triple global renewable energy capacity and double global energy efficiency by 2030.” “Even though we are heading for the discord path right now, with all the technology solutions and innovation pushes, we’ll be shooting up ahead towards the ‘green rules’ scenario in the long-term,” Kramarchuk concluded. This article was first published in chemweek.com .

News

BASF's Finnish pCAM plant start delayed due to permit appeals

Two NGOs appealing against permits Initial plan was to start end of 2023 BASF is facing a delay of the operational start of its newly built precursor cathode active materials (pCAM) plant in Finland due to two non-governmental organizations (NGOs) appealing against already-granted permits, a spokesperson for the German petrochemicals company confirmed to S&P Global Commodity Insights Feb. 27. BASF initially aimed to start commercial production at the Harjavalta plant at the end of last year. “The necessary permit to operate this plant has been granted last year by the relevant authorities,” the spokesperson said. “However, two NGOs have filed an appeal against the already granted permit. Next steps and timing will depend on the furtherance of the judicial process before the Vaasa Administrative Court,” said the spokesperson. The pCAM plant will use renewable energy resources, including hydro, wind and biomass-based power and will be supplied with nickel and cobalt from Nornickel’s adjacent refinery. The plant is part of BASF’s plan to supply the battery industry and subsequently automotive industry with lower carbon emission cathode active material. Platts, part of S&P Global Commodity Insights, assessed cobalt metal in-warehouse Rotterdam at $15/lb on Feb. 26, stable from the previous assessment Feb. 23, while the nickel-cobalt black mass EXW Europe payables was at 54% Feb. 26, also stable.

News

Interactive: Chemical Connections: Mapping chemical pathways and pricing

The petrochemical landscape has been transformed in recent years by new technologies and the global energy transition, resulting in numerous production pathways and the development of more sustainable products. S&P Global Commodity Insights has created Chemical Connections , an interactive chart which shows the links between chemicals, from upstream feedstocks to derivative products. The second slide offers a map showing our price assessments and benchmarks for chemicals across the value chain around the world. These prices are used by market participants daily to write contracts, monitor their markets and achieve full transparency around transactions.